15. April | Folding Boxes | Cutting die | Corrugated board

Digital zone levelling – makes everything run smoothly

Efficient make-ready

An uneven platen can lead to extensive area patching with every new order and a substantial waste of time.

The Marbach solution: when inserted into the diecutter, the DZL|plate protection plate compensates for system-related tolerances in the platen for many months …


Tolerances due to an uneven platen are part of everyday life for a packaging manufacturer. These occur mostly due to wear. Although differences in the platen may be small, they are extremely important for quality and processing speed. Time-consuming area patching has to be done from scratch for every order, unless …

you have digital zone levelling from Marbach. This special machine upgrade, which bears the name DZL|plate, makes area patching almost totally unnecessary. It is based on an impression of a special grid die onto pressure sensitive foil. With the Marbach system, the individual height profile of the machine is calculated and transferred onto a make-ready protection plate. Once fitted, it ensures that tolerances are compensated for on a permanent basis. Thanks to its unique coating, the DZL|plate is extremely durable.

The DZL|plate is also available for large-format corrugated board machines with a two-part protective plate. More information about the XL version of the DZLplate can be found here.

Marbach with added value: Operators of more than 500 machines throughout the world benefit every day from this effective form of zone levelling.


Calculator for creasing matrix.

Calculator for creasing matrixes. Here you can now quickly and easily calculate the right creasing matrix for your requirements on your desktop or smartphone. Simply enter the values and receive the result immediately.

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