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15. April | Folding Boxes | Cutting die | Corrugated board

Digital zone levelling – makes everything run smoothly

Efficient make-ready
An uneven platen can lead to extensive area patching with every new order and a substantial waste of time.
The Marbach solution: when inserted into the diecutter, the DZL|plate protection plate compensates for system-related tolerances in the platen for many months …

 

Tolerances due to an uneven platen are part of everyday life for a packaging manufacturer. These occur mostly due to wear. Although differences in the platen may be small, they are extremely important for quality and processing speed. Time-consuming area patching has to be done from scratch for every order, unless …

you have digital zone levelling from Marbach. This special machine upgrade, which bears the name DZL|plate, makes area patching almost totally unnecessary. It is based on an impression of a special grid die onto pressure sensitive foil. With the Marbach system, the individual height profile of the machine is calculated and transferred onto a make-ready protection plate. Once fitted, it ensures that tolerances are compensated for on a permanent basis.

NEW: the digital zone levelling is now also available for large-format machines with a split protection plate. Just ask for the DZL|plateXL.

Marbach with added value: Operators of more than 500 machines throughout the world benefit every day from this effective form of zone levelling.

View the DZL|plateXL animation   View Teaser DZL|plateXL

Overview

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Ready for the future?!

The future is here! Digitalization and Industry 4.0 are trends that can no longer be ignored. But how should a non-digital process - like the production of packaging - be digitalized?

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Simply productive.

A hotfoiling die for packaging embellishment must be perfectly positioned. Whether flat or fluted, the positioning must match the layout. Unfortunately, in practice positioning is a very time-consuming process.

Our solution: the thinplate system. On this special steel plate, you can adjust and archive the embossing position during hotfoiling. This saves you valuable set-up time for each repeat job.

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19. April | Cutting die | Folding Boxes | Innovation & digitalization | Service

Die-cutting 4.0.

Packaging production requires - among other things - a die-cutting machine and cutting-dies. At the present time: there is no connection between die-cutting machine, cutting-die and user.

The future: CONNECT|M. A software solution that connects the die-cutting machine and the tool with the user on a cloud-based system. For performance tracking and tool management. The basis for maximum transparency in packaging production. 

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